Havis-Shields Kwik-Kit KK-100-03 Bedienungsanleitung

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INSTALL INSTRUCTIONS KK-100-03 & KK-120-03
KWIK-KIT PRISONER TRANSPORT INSERT
FORD and CHEVY VAN PRISONER TRANSPORT
TOOLS REQUIRED:
¼” & 3/8” Ratcheting Wrenches
¼” & 3/8”Air Ratchets (recommended)
3/8” Impact Guns (recommended)
¼” & 3/8” Standard Socket Sets
Powered Drill
Powered Screwdriver (recommended)
Drill Bit Set
Tape Measure
Screwdriver Set
Awe or Scribe
Pry-bar
Wire Crimping tool
Wire Stripping tool
Wire Cutter
Circular Saw (for plywood)
Utility knife
Caulking gun
HARDWARE - 60” or 80” COMPARTMENT: Some hardware not used in all application:
QTY DESCRIPTION PART # USED FOR:
80 ¼” Serrated nut GSM30023
60 ¼” x ¾” Carriage bolt GSM32000
50 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor/wall to ceiling
8 #8 x 3/8” Phillips flat head screw GSM33179 Vent plates/dome lights
32 ¼” x ¾” Phillips flat head machine screw GSM33078 Wall/Bench extension
25 ¼” x ¾” Hex head bolt GSM33001 3
rd
divider, 3
rd
ceiling
25 ¼” Flat washer GSM31005 3
rd
divider, 3
rd
ceiling
15 ½” Flat washer GSM31009 Grab straps/seat belts
15 ½” Lock washer GSM31030 Grab straps/seat belts
15 ½” x 1 ¼” Socket button head bolt GSM33310 Grab straps/seat belts
4 3/8” x 2” Hex head bolt GSM33032-1 Bulkheads
4 3/8” Hex nut GSM30008 Bulkheads
4 3/8” Lock washer GSM31028 Bulkheads
4 3/8” x 2” Fender washer GSM31022 Bulkheads
2 White Silicone tube PRM97343 Seams & Gaps
4 Lock key PRM97660-1 Doors
4 Vent block off plate KKM0403-004 Ceiling (vent adapter kit)
2 A/C vent plate KKM0403-001 Ceiling (vent adapter kit)
2 Dome light KK-DOME-2 Ceiling
HARDWARE - 40” COMPARTMENT:
QTY DESCRIPTION PART # USED FOR:
90 ¼” x ¾” Carriage bolt GSM32000
90 ¼” Serrated nut GSM30023
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Inhaltsverzeichnis

Seite 1

INSTALL INSTRUCTIONS KK-100-03 & KK-120-03 KWIK-KIT PRISONER TRANSPORT INSERT FORD and CHEVY VAN PRISONER TRANSPORT TOOLS REQUIRED: ¼” &

Seite 2

KK-XXX-03_INST_10-07 10 Item #9 Remove Bulkhead Emergency Exit Hatches to ease installation. Item #9 Route dome light wires, HVAC hoses, video cable

Seite 3 - Rear OEM Trim modifications

KK-XXX-03_INST_10-07 11 Rear Facing bench Bolt side door and door-frame assembly using ¼” x ¾” carriage bolts, washers and nuts. Loosely bolt Passeng

Seite 4

KK-XXX-03_INST_10-07 12 Loosely bolt Rear Bulkhead Doorframe (at the door hinge) to Bench/Wall assemblies using ¼” x ¾” carriage bolts, washers and s

Seite 5

KK-XXX-03_INST_10-07 13 An awe or scribe will help align the holes THE FOLLOWING STEPS ARE EXTREMLY CRITICAL FOR A SUCCESFULL INSTALLATION! PLEASE FO

Seite 6

KK-XXX-03_INST_10-07 14 Position Driver-side Ceiling section to mate with Bench/Wall assembly. Pre-drill 5/32” holes into Ceiling, using Bench/Wall a

Seite 7 - VERY IMPORTANT:

KK-XXX-03_INST_10-07 15 Begin to tighten ALL loose hardware on the remainder of the unit, being sure to align edges and bends of materials being tig

Seite 8

KK-XXX-03_INST_10-07 16 3/8” x 2” Hex head bolt, washers, and nut On the Rear doorframe, remove the sheet metal screws installed earlier. Drill 3/8”

Seite 9

KK-XXX-03_INST_10-07 17 Silicone all seems and joints. This will allow the unit to be hosed out. In the upper corner of each side of the 3rd Compartm

Seite 10 - KK-XXX-03_INST_10-07

KK-XXX-03_INST_10-07 18 FINAL INSTALLATION PHOTOS Optional Storage Compartment (Sold Separately) Forward Compartment for models KK-100-03, KK-100-04,

Seite 11

KK-XXX-03_INST_10-07 19 PT-VIDEO-X C-VS-1800-ECO w/ C-TCB-7 & C-3090-7 KK-RLL KK-PVENT KR-CCL-1 KR-DL PRISONER TRANSPORT OPTIONS – (All SOLD SEP

Seite 12

KK-XXX-03_INST_10-07 2 40” COMPARTMENT (cont): QTY DESCRIPTION PART # USED FOR: 40 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor,

Seite 13

ITEM DESCRIPTION 1 Driver-side Bench/Wall 2 Passenger-side Bench/Wall 3 Front Bulkhead 4 Diamond-plate Floor 5 Divider 6 Rear B

Seite 14

KK-XXX-03_INST_10-07 3 Rear OEM Trim modifications 1997-2008 Chevrolet G-Series Van Installation of Kwik

Seite 15

KK-XXX-03_INST_10-07 4 3. PASSENGER WINDOW VAN PREPARATIONS: Note: Kwik Kits are recommended for Cargo Vans. The install

Seite 16

KK-XXX-03_INST_10-07 5 1. Remove clear shrink-wrap covering from prisoner transport assembly. 2. This is the 3rd compartment, 40 section 3. Remove

Seite 17

KK-XXX-03_INST_10-07 6 Remove all black hardware from assembled unit. This will give you the subassemblies as they are shown on the following pages.

Seite 18 - FINAL INSTALLATION PHOTOS

KK-XXX-03_INST_10-07 7 VERY IMPORTANT: Be sure that all Auxiliary lighting, video systems, Kwik kit options, and wiring are complete. Access is sever

Seite 19

KK-XXX-03_INST_10-07 8 Place Driver-side Bench/Wall assembly into van so bench rests on wheel well Item #1 Remove steel support bracket for Emergen

Seite 20

KK-XXX-03_INST_10-07 9 Current view of installation Place Center Divider into vehicle. Item #5 Item #4 Item #3 NOTE: Some installers prefer to inst

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